EBTEC’s Medical device experience and capabilities have helped make many of the advanced instruments and implants used by leading doctors, dentists, and research scientists worldwide, possible. Our high energy beam and conventional machining processes can help support manufacturers in the orthopedic and general surgical sectors.

Our high energy beam processes, including Electron Beam Welding, Laser Welding, Laser Cutting, Laser Drilling, EDM, Vacuum Heat Treating, and Abrasive Waterjet Cutting, are ideal for precision Medical products, whose detailed manufacturing requirements preclude welding or machining by conventional methods. Additionally, our in-house engineering resources can help find cost-saving, precision solutions for any design-for-manufacture or short-run development fabrication, or for high-volume production challenges.

Services That Solve Your Medical Challenges

Electron Beam Welding

  • Complete vacuum environment assures contaminant-free weld conditions
  • Ideal for welding of titanium and stainless steel surgical implements
  • High ratio of depth-to-width
  • Stronger than conventional welds
  • Join dissimilar materials

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Laser Welding

  • Precise, high-integrity joints
  • Finished cosmetic appearance
  • Complete joint welding/sealing to help prevent contamination
  • Low heat input for small, delicate components
  • Join dissimilar materials

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Abrasive Waterjet Cutting

  • Flat sheet cutting for component detail
  • Full 5-axis capabilities
  • Cuts complex and simple geometrics
  • No heat input

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Laser Cutting and Drilling

  • Reduces the manufacturing costs of many medical components/instruments
  • Is used to fabricate new components/instruments

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Fabrication

  • CNC Milling
  • CNC Turning
  • EDM Processing
  • Electro-Discharge Machining

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vacuum-furnace

Vacuum Furnace Processing

  • In-house stress relieving

Instruments

The fabrication of Instruments for the Medical Industry requires the greatest amount of precision and the tightest tolerance. EBTEC’s years of experience make it the ideal choice for the fabrication of medical Instruments, including forceps, rib spreaders, retractors, and surgical staplers.

EBTEC houses an on-site array of high energy beam processes, including Electron Beam Welding, Laser Welding, Laser Cutting, Laser Drilling, EDM, Vacuum Heat Treating, and Abrasive Waterjet Cutting, as well as conventional machining processes. We can manage your Instrument fabrication, from prototype to production, with the most efficient and cost-effective solutions possible. Additionally, our Production Management Services, including a full complement of engineers on hand, can work with you to overcome Instrument design challenges.

Services Utilized in Instrument Fabrication

EBTEC uses a variety of high energy beam and conventional processes in the fabrication of your Instruments, including:

  • Flat Sheet Abrasive Waterjet Cutting
  • 5-Axis Abrasive Waterjet Cutting
  • Laser Cutting
  • Laser Drilling
  • Laser Welding
  • Conventional Machining
  • Helium Leak Checking
  • Electron Beam Welding

Medical Equipment Components

With the precision and tight tolerances required of Medical Equipment Components, EBTEC’s years of experience make it the ideal choice for your component fabrication. We house an array of high energy beam processes, including Electron Beam Welding, Laser Welding, Laser Cutting, Laser Drilling, Vacuum Heat Treating, and Abrasive Waterjet Cutting, as well as conventional machining services on-site, enabling us to handle the fabrication of everything from medical testing equipment to monitoring equipment. This can include autoclave components, X-ray equipment components, MRI system components, and more.

EBTEC can manage your Medical Equipment Component fabrication from start to finish, efficiently and cost-effectively. Additionally, our Production Management Services include an Engineering department, which can help provide solutions to any of your Medical Equipment Component design challenges. EBTEC is your partner in bringing advanced medical devices from concept to production.

Resources That Support Your Needs

EBTEC not only provides customers with access to the latest in high energy beam processes, but we also provide access to a dedicated Process Management Team, capable of helping you through every step of the fabrication and refurbishing process. Our Process Management Service is a valuable resource to customers, providing everything from solutions to design challenges, to finding the most cost-efficient ways to process your components. Our teams include professionals from our Engineering, Metallurgy, Quality Assurance, Sales, and Manufacturing departments.

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Certifications